Beşyol Mah. 1.İnönü. Cad. No:38/ 1 Küçükçekmece/ İstanbul
01
OUR SERVICES
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DESIGN
Custom gearbox design and engineering solutions for your application requirements.
- Custom gearbox design for application requirements
- Torque – speed – life – reliability optimization
- Engineering approach in accordance with ISO 6336, AGMA and DIN standards
- 3D CAD design, tolerance analysis and manufacturability-oriented design
GEAR DESIGN
- Selection of helical, conical, planetary and hypoid gear geometries
- Load carrying capacity calculation (ISO 6336 Method B & C)
- Optimization of face width, module, helix angle, profile shift
- Design according to surface hardening (carburizing, nitriding) requirements
- Gear contact ratio, noise optimization and micro-geometry design
02
OUR SERVICES
ANALYSIS
Validation and optimization of product performance with advanced engineering analyses.
- Calculation of gear tooth stresses under static and dynamic loads
- Creating integrated analysis model of shaft – bearing – housing
- Solar load distribution and root stress analysis
- Free vibration (modal) analysis and resonance control
- Fatigue life analysis (based on S-N curve)
- Splash lubrication modeling and temperature distribution calculations
- Simulation of oil film speeds and viscosity changes
- Air flow and heat transfer analysis inside the housing
- Estimation of tolerance changes due to thermal expansion
- Thermal equilibrium time analysis
- Time domain gear tooth dynamics analysis
- Calculation of noise sources (gear whine)
- Determination of gearbox vibration modes
- Effect of box rigidity on NVH performance
- Dynamic torque pulses caused by ratio changes
03
Manufacturing
PRODUCTION
Bringing designed parts to life with the most suitable manufacturing methods ( machining, casting, sheet metal forming). Prototype and serial production.
- CNC Machining
- Rapid Prototyping (3D Printing)
- Assembly and Integration
04
Management
PROJECTING
Planning, cost analysis and management of engineering projects from start to finish. Consulting for R&D projects and government incentives.
- Project Management and Planning
- Cost Analysis and Optimization
- Technical Consulting